I donāt know if there is a soft epoxy but from what I heard from boat builders, they use polyester for parts that needs to be rigid and epoxy for those that need some flex.
I didnāt expect table top epoxy to be cheaper than laminating epoxy here it is the other way around. I live on an island so lots of people use resin for boats or surfboards which is what sells the most compared to table top epoxy.
What I mean by āsoftā is that perhaps they use less hardener? I know the less hardener you use, the softer the final product, butā¦ It just doesnāt look like epoxy at all. It looks and feels like something else entirely, though I suppose I could be thrown off by the addition of additives, and colorants. Whatever Trampa is making their decks out of is almost so soft that I can dig my nails into it, but not quite. I had a Kaly deck come in the mail today, worlds of difference between how hard they are.
The Kaly deck feels like a monolithic piece of glass or ceramic, and it sounds like it when you knock on it, where as my Trampa decks are soo much softer.
No point asking Frank what mixture they use but letās see if we have more luck learning what type of resin @kaly uses. edit tho it may take a while before he sees this
I kinda suspect the rigidity of the Kaly XL comes from the shape i.e the gas pedals more than the resin but I wouldnāt be surprised to be wrong.
The wings and the balsa wood giving it mass on the z axis (like an i-beam) coupled to the carbon. The wings concentrate the flex to the center of the board. Iām really glad the board still flexes, but much stiffer than a Trampa.
To the best of my knowledge, āCarbon fiber, Basalt and fiberglass.ā are not core materials, they are your laminationās. I could be wrong. I know some people donāt use any core materials, but thatās just silly when building anything structural- you need a core.