NESE modular jumper - 🐉 Dragon MTB build

#Loopkey

I’ve been working on a captured loopkey design recently:

I should probably stop spamming the general printables thread, so i’ll put updates here.

V2 action video (0.20mm gaps, loose sliding fit):

V3 action video (0.15mm gaps, w/ XT90 installed):

Disregard half the connector moving, that should be epoxied in place in the final version.


Nutz


Symmetry all the things


Hidden slider design - not visible once closed


Started adding some ergonomic curves. Shoutout to @glyphiks - totally stealing/evolving your nice mounted loopkey design.

Improvements:

  • M3 nuts drop it well, and are captured nicely after connector install. Happy with that.
  • Sliding action is solid now
  • XT90 fit is very snug (difficult to remove short of pliers)
  • Thumb hole works nicely
  • Can now be printed at 0.20 layer height with zero support! Huge improvement here. Slider gets printed horizontal for strength in the arms, mount gets printed vertical to get a clean internal cavity (brim recommended on this part). Easy to knock out a set in 3 hours.

To Do:

  • Detent to lock out at full-open did not work. Probably need to make it bigger and engage sooner.
  • Need to increase the male-female gap at full open for safety. Maybe 3-4mm additional.

Will dial in that detent and make it pretty. It’s well on its way to usable. Sounds very satisfying too.

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