200A discharge 3.7V 8AH flat pouch lithium ion cells

Be carefully not to touch the outer foil of the pouch cell with your tabs. People experience short, if touched.

3.11 min : https://youtu.be/xkJwojgjSIQ?t=191

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Ok I got it a lot closer to being hooked up. I ran a second ground wire to the battery output for the BMS ground. I realize I should have done the same to the positive for the charger… So I will attach another positive lead then wire it up to the BMS.

I regretfully did not test the cells as I assembled the pack with them, so this might bite me in the ass shortly. We’ll see, these are the one from battery hookup so I’m hoping for good things.

update they are all at 3.7-3.8 but I don’t have connectivity on the lst balance lead on the positive side :unamused:

Oh I’m thinking about wiring up 4mm bullet connectors to that negative lead so I can remove the BMS after charging. Still considering how I would do that
^working on this is last thing im doing today

aaand I ran out of solder right as the hardware store closed.

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I tried finding it everywhere but there’s none in the US and they don’t seem to ship here either - or do you know of a source?
Else, might you be so kind and order some on their page and forward it to me? That would be lovely!

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If you got the right size the foil clamps are really easy to use, just need vice grips.

Although I am interested in seeing that method tested out more. Feel free to give it a go.

I just don’t feel comfortable with those - will they hold up with vibrations?

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I chipped a razorblade trying to pry it up just a tiny bit on ther edge. Then with a flathead screwdriver it took a large amount of force to pry it open.

let me grab a pic of what they do to the tabs.

Stronger than a spot weld. Plus, when “accordion/zig zag” stacked I placed foam in between the crimped terminals. This makes it so when the cells are compressed together the crimped tabs are “pulled” apart because of the shape that the tabs make when pressed together. Pulling apart sounds bad bit it really makes better contact to the crimp I think as well as compressing the tabs together.


Let me know if this makes sense

The ones I got said rated same as 10awg but I did cut more than 3/5ths of it off so IDK I’m only gonna pull 200A
I could actually probably add more pretty easily if needed. Easier with bigger vice grips. Big boys I had medium it was ok.

There are these really sexy wide ones that could go across the whole tab that look amazing. Get pretty pricey when ordering 100

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That sounds good. How much current do you estimate it to be made for?
Also: which is the correct size? lol

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Do you have solidworks ? Ah wait I have solidworks let’s see

Need to add detail to my spim08hp model

This is important

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Not sure if I follow, sorry ^^

I am trying to figure which ones to order, but i cant find any smaller foil terminals than the 329656

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I just finished making the new cell model with highly accurate detail on the tab. Fairly certain they are identical each side but should check.


spim08hp cell.SLDPRT (115.4 KB)
they are

WOW REALLY I USED NO KEYWORDS WTF WAS I DOIN

CAD MODEL SPIM08hp 200a cell file.

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https://www.te.com/usa-en/product-51943.html
this one is also too big, but at least two rows should have contact.
Who ordered the right ones?

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@Arzamenable used something, and I thought I ordered what he got. He didn’t seem to have to cut them idk let me look at his pics again.

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10hammeredjasonsvesc7

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So they must exist. But I wasted too much time on their page already.

@Arzamenable Would you be so kind as to let us know the part number of your clamps?

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damn he got fucking close as fuck the the tiny plastic insulation for the tabs, I mean I did to but closer than I would be comfortable going


ohnooooo who could have possibly predicted this??

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I might be interested too if you can find a viable shipping service and want to split costs.

So all the regular shipping services do support shipping batteries as long as they are declared properly. The issue is that parcel forwarding services don’t support batteries, so would need someone to accept them and repack them for international shipping

Guessing the website doesn’t support international shipping directly?

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Nah US shipping only, but its free which is sweet

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$5 a cell.

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