Hello builders, I’m really proud of my latest creation, the eBomber.
I used the Bustin Sporster deck 35" because I bought it myself on Decembre 2019 in order to create an enclosure after a lot of requests and fell in love with the shape, width, length, weight, thin profile, flex and concave.
The enclosue took me around 5 months to be completed, I made 3 versions of this enclosure:
MKI: 18650 enclosure for 12S4P
MKII: 21700 enclosure for 12S4P
MKIII: 21700 enclosure for 12S4P and wire covers for top mount charger, battery capacity meter and on/off switch
The MKIII is not for everyone as you need to fabricate additional parts, such as charge port holder, on/off switch holder and to route the deck to hold the battery capacity meter. The additional workload these tasks delayed my build quite some but the end result was so rewarding.
I positioned the charge port on the nose so you won’t need to flip the board or bend on you knees to plug the charger, just hang it on a wall and plug the DC port on the nose.
I had to extend the wires from the Unity switch.
As you can see I also routed the deck right into the nose drop in order to read the battery capacity metter at all times during riding. I used an o-ring as a rubber gasket to at least try to waterproof it and hide the edgest of the routing work.
The on/off switch was positioned on the tail before the rear baseplate, I had to manufacture a stainlessteel holder and extend the wires to the Unity:
The enclosure I used was the MKIII, it features wire covers for all three top mounted accesories:
The Sporster deck is very rigid so I needed to make an enclosure with segments, more work to manufacture but more candy to the eye and safer for the battery pack itself.
I used anodized aluminum washers to avoid the bolts from backing out, the enclosure also has washer holders so they sit there for a nicer look:
I installed angles SL-200 Shredlights, amgled in the front, flat at the rear:
Motor mounts where provided by @XTLA
I don’t have much pictures of the guts but I’ll upload some later when I open the enclosure to make final touches. However, I’m runing 12s4p made with 21700 Molicel P42a.
Hope you guys like it