Iâve never seen damage like that on a cell so perhaps it is from welding, as @TheBoardGarage posted. Itâs way off to the side thoughâŚ.weird.
The manufacturers say to protect cells from shock and vibration but I havenât seen any data on how much they can actually handle before being damaged internally. The frequency of the vibrations could be as important as their strength.
If the D6 Pro has a that feature then definitely use it.
It would measure the resistance of the cell but also all the wiring and connections too. Itâs important to reduce that extra resistance and to have a very, very good connection to the cell.
If the D6 Pro doesnât measure IR then you either need a dedicated IR meter or a charger that has that feature. But I have never seen a round cell charger that has anything but terrible accuracy. Perhaps the LiPo chargers do better.
I use the ESR Meter from ProgressiveRC but itâs an expensive device.
Measure the IR of a known good cell before testing any others of the same model number. This will give you a baseline to compare to. Otherwise you donât know if a high reading is due to inaccuracy, wiring/connection resistances, or is just from the cell.
Always measure at about the same cell temp and state-of-charge. I typically measure fully charged cells that have sat for one hour after charging is done so they can come back to room temp. Warm cells have a lower IR.
Most that I got are alike or better than the right. The left is the worst one I have. I am going to do some discharge tests on all of them, but is there anything that youâd say is a 100% no go in terms of dinks like this?
UmmâŚyup.
Thereâs no way for anyone to know whatâs going on inside any cell with damage, which is why no damage is acceptable to the manufacturers. We just canât say when it becomes a safety issueâŚtoo many variables and unknowns.
Itâs up to each of us to decide what looks okay and what looks too risky to use.
100% No-Go for me would be smoke and/or fire.
About the degree of damage for that left cell is where I would start feeling uncomfortable. But that should never be used as any metric for your decision. I canât know anything about the internal condition of any dented cells I have and any decision I make is merely a wild guess. It canât be any more reliable than that.
The cell on the right I would use as long as I knew it wasnât banged around a lot, just dented from testing.