This thread has been a great read, but seemed to end abruptly.
I’ve just attached the balance leads to my first Esk8 battery, a 10s2p of 15 amp 2600mah Dmegc cells, and a dumb Daly 20amp BMS wired for harge only, which specs a 4.18v balancing voltage and a max current of 30mA
All the cells were 3.600, +/- 0.001 on arrival, but I messed up some welds and when removing the strips, some sparks flew briefly, and 2 p groups were discharged to 3.570.
Tonight, I was hovering over it while charging up towards 42v, Dmm probes in hand, IR temp gun, watching the ammeter, and when it rose above 41.8v I was hoping to see something resembling balancing, start happening.
The 2 p groups, were still 30mv below the other 8 when 2 amps of charge current started tapering. Holding 42v steady, I watched amperage tapering down, and kept probing each p group. 8 were @ 4.20x, but the2 sparked P groups were @ 4.17x volts.
I was probing temps on batteries with ir gun, no difference anywhere. The BMS was not heating, and my clampmeter on balance wires, which cannot read below 60mA , read nothing. Amps tapered down to 0.08, and the nothing changed, 8 groups at 4.2, 2@ 4.17. and BMS was not warming at all.
When the cursing subsided, i Realized how little 30mA is. Bleeding off 30mA across the 8 4.20v cells. While the other 2 (hopefully) caught up?
No way was I going to leave it charging overnight at 42v unattended.
No way was I going to turn charging source up past 42v to perhaps speed the resistive bleed of the high 8.
I disconnected 42v charger entirely.
I rigged up a 4.2006v supply and clipped it to a 4.17v pGroup , and my clampmeter registered 250mA. About 30 minutes later it registered 60ma, and I put it on the other 4.17v pGroup and it too accepted 250mA. When that tapered to 60mA I removed it.
Plugged 42v source to battery, and it quickly tapered down to 100ma.
Disconnected it and 42v dropped to 41.92v.
Checked each Pgroup individually, 4.19v. Good enough.
What Did strike me was just how quickly pack voltage went from 4.18, to 4.20 at a 2 amp charge rate, and how quickly amps taPered down to 0.3 @42v.
Seems like very little time to do any balancing, especilly if the max balance current is 30mA, and that 30mA would likely only be realized if one cell was 4.21v+ and the other 9 were 4.18v.
I’m gonna cycle and monitor the 2 cell groups which got sparked briefly, before heatshrinking the pack, and am glad my learner battery is only a 10s2p of inexpensive cells.
My expectations of my BMS’ ability to balance a 30mV delta, in a timely manner, was unwise in the extreme.