The battery builders club

I am using two 3D-printed end caps to build 7S4P batteries for ~24V electric scooters (no, they aren’t mine lol). I plan to expand the same holder for my ebike packs and ultimately create a versions for various individual P groups.

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Why not buy the Samsung 40T or 50E for $5 each?

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Here we go again…

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I´m torn between these model 3 and molicel p42a, for a gokart battery based on the NESE modules. But I think I go with Molicel p42A, due to the higher discharge rate. I had high hope for these model 3 batteries, but seeing they only do 15amp dicharge, was a bit disappointing to me.

I guess it comes down to capacity vs. discharge rate

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P42a is only £3.25 now

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Yes I know… The price is grate on these molicel… And I´m from EU, so thats perfect for me.

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In case anyone is interested in this.
Heres a spreadsheet with tons of various batteries / pack builds all worked out for $/Wh and $/g and such

you should definitely make a copy and edit it. things on the far let re inputs, things on the right are outputs.
Units are SI so enjoy that :wink:

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I bought the Hoover board in Hope’s of salvaging the power , charging port and cells. I’m a bit lost now because I have not seen this type of connection. I have tried to take the top off but it keep sparking. I’m sure I’m missing a step but I’ve messed with this enough that my mind spinning. Google/Youtube had a bunch of XT60 and XT90 connections. Which what I was hoping for. Any help or suggestions to point me in the right direction is greatly appreciated.

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Just a note, I was reading somewhere that the top is aluminium, so it would be impossible to spotweld

May be worth checking

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10s1p 40T double stagger, waiting for the silicone to cure (neutral 2+ of course)… tomorrow we weld!

Damn this thing is cute!

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Here is a little update on my solderless 3d printer PETG 10s4p built. It took almost 2 weeks to print 20 18650 holders. Next step is to print 45mm standoff x 40 and the positive shields x 10.

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Splicing the + charge cable and - BMS cable into the main battery leads,
they feel solid but not sure if such a lump of solder could cause issues, start again or ok?

i’ll flatten the spikes…

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The solders look a little cold dude.

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thanks, yeh, think the iron i have isn’t hot enough,
what’s the implication of cold solder here? is there more resistance and therefore heat?

Just not a good bond

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Cold. I’d expose a little more wire. Make sure they’re intertwined with some mechanical lock. Wrap with thin solid wire if you can.

Definitely need more heat as a minimum. Use the chip tip

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+1

Buy a cheap 80w iron to use for situations like this where you need maximum heat.

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will do, thanks for the advice!

@iespobolamas
Oh oh it’s mid stream. Strip more of the wires you’re T-ing into the main wire and wrap them around the main, twist once, then wrap them back around the main toward the direction they came from.

I think I said that right. It shouldn’t pull off when you tug if its right. :smirk:

You’ve gotta heat up the 12g to temp there, not just the 16g wire intersecting it. That’s why your solders on top.

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cheers,
they do feel solid and i can’t pull them apart, though i will redo them using all the advice, a hotter iron and make sure i heat the 12g.

Any concerns with tapping them “mid stream” as you put it, is there benefit to soldering the +charge and -bms wires at the battery B- and B10?