Thanks for the replies. I’m definitely tempted to buy your stuff. Looks like a good option, but I was thinking about .2mm stuff at first. I’m sure it would be nice to weld with though. Any idea how many amps it could carry with a 6p configuration?
Enough for the cells we use today imo
Unless you’re doing a super edge case p45b pack, then you might have to stack it.
Yea you’re probably right. I’m not sure my cells will exactly be a powerhouse either. Thanks, I’ll order your stuff
I am using the ltt Bluetooth smart bms with a lot of my packs, but I wanted to have more data.
These are pictures of my NUC (can also be a PI) running HomeAssistant. I am using a plugin that can check ble BMS for you. This way I have a history graph of every number and can check the batteries when I’m not even at home + send me alarms if something is not right.
If someone would like a quick tutorial on how to set this up I can always write one
I didn’t put much effort in the UI, but you can make it a lot less bloated, I just threw every data point in there…
That’s is cool asf. I would love a tutorial.
This is very unimpressive I know. I just want to be part of the battery building gang! First one underway
@glyphiks sent me a tonne of stuff to get started so thank you muchly!!! These little jigs were part of the care package and make things way easier
Half the cells came from a builder over East. Thanks @Kaydo for a great price and some already grouped. I’ve tested all cell voltages and all good to go between 3.49-3.51V.
Hoping to try my first K-weld welds tmw night using a car battery to power it. Very nervous
Start the time low and work your way up, it’s fun and kind of relaxing. Did you already buy the car battery? Make sure to pay attention to amp output. I ended up needing an rRV size battery for .2mm nickel
Thanks. It came out of my Mrs car a while back. She thought it was toast and got it replaced but it wasn’t. I charged it up a while back and it’s still holding charge fine. It’s probably a tad too small coming out of a Hyandai ix35 but only just. I’m hoping it’ll do the trick.
Can I be charging the car battery at the same time I use the K-Weld do you know?
The trickle charger yeah I’ve left that on while welding, welding surprisingly brings the battery down quick. I think @DuckBatterySystems does that too.
What size nickel are you using? Cause if it’s .15mm you’ll likely be more than fine.
Yeah cool. I’ll trickle charge as I go then.
Not actually sure how thick the nickel is as Kayde sent some tabs for me with the cells I bought from him. Glyphiks threw some in the package i got from him too so will check thickness tmw as come in from shed now.
Lead acid /SLA/AGM batteries like to be full. I leave my welding battery permanently on the charger, even while welding.
All of the nickel I sent you in rolls was 0.15, but the pre cut tabs vary, some are 0.15, some are 0.2
Great to know thanks!! And super appreciative man. If this little 12s3p goes ok then it gives me confidence to go bigger later.
Cool, I happen to have a Pi collecting dust. I would love a tutorial.
Thx bruh
A word of caution: if you have a super cheap shitty charger, I’d recommend not doing this. I had this kill the arduino in my maletrics due to some kind of voltage spike. But then again, many people do this without issue, so idk.
I have 1 group acting a bit funky, nothing crazy but 0.070v difference after draining it to 3.3v(45%)
its such a big battery its almost a non issue except today i charged it a bit more than I normally do (charger stops a few volts before max voltage), and that same group is now holding more of a charge than the rest. its at 4.19v vs 4.15v on the rest of the battery - this was also a slow overnight charge at 5a
normally when it charges it balances nearly perfectly, so im stumped on what could be the issue. I highly doubt its a weld issue as there are alott of welds on this one, no less than 6-8 welds per terminal
How many cells do you have in parallel? If it’s past like 10p you probably have a broken weld.
I’ve been building batteries for the last few years, but just completed my first MTB battery. This is a 12s7p P42A pack for my Haero Bro deck. Thanks @ShutterShock for the nickel source! Will be buying more in the future.
First, I did some layout work to make sure the battery would fit in the enclosure box:
Then completed the spot welding phase:
Balance tabs pre-tinned:
Pre-sorted the balance wires to avoid overlap:
Balance wires soldered in place:
Power leads soldered in place:
Shrink wrapped:
It’s tight, but fits just right!
Nice! That was a pretty quick build haha