The battery builders club

Not sure how to tell if it is

Sorry, probably hangover eyes, i donā€™t think it is.

Is your plug too big or too small for the port? 2.1 And 2.5mm plugs are pretty widely available. You can even get adaptors

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Oh I see. My charge port is too small for the 12s carger

So you are probably looking for a 2.1 plug or a 2.5 socket. Or see if you can get an adaptor that drops the 2.5mm plug from the charger down to a 2.1ā€¦ although im not sure if they make adapters to go smallerā€¦

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Iā€™m using a 5.5x2.1 and JST connector in my charger line with 20awg silicone wires at 8aā€¦itā€™s definitely hot but not uncomfortable, is it safe?

Negatory. You might get away with it, but you might end up with melted/burning stuff. Cannot use the word safe here.

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Fuuuuuuckā€¦I re-wrapped that thing like a week ago

I guess 18awg and an XT30?

I like XLR if you have space. Is it just the 5.5 jack that gets hot? 20awg should be okay, JST should be just barely okay. I think. Of course 18awg, XT30, some 10a charge jack would be better.

The 5.5x2.1 slightly warm, the wire is very warm, the JST is hot

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Yeah I got confused.

http://www.jst-mfg.com/product/detail_e.php?series=277

rated for 3A. XT30 upgrade is a good call.

https://www.powerstream.com/Wire_Size.htm

20awg at 11a max so itā€™s reasonable itā€™s warm. 18awg seems safer.

Heh the dc jack is usually good for 5a but itā€™s holding out the best here. XLR seems very standard in ebikes, and can do 10a on each pin.

Well shitā€¦I already spent a bunch of money on the connectors. I guess itā€™ll be okay for my 10s systems

I have a big pile of XLR and XT30 and 18awg. Maybe I can do $10 shipped priority? From NJ.

Heh lucky you I recently bought a bunch of this

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I will definitely take you up on that! Youā€™re a savior. I just checked and I only have 10/12/22 awg with some scraps of 14/16 awg

GX12 is perfect for charging, if you get the 4 pin you can use 2+2 pins and charge up to 10 A

I went this route after meting a bunch of 2.5mm plugs and charge ports

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Hobbyking is a good source :slight_smile:

Found a spec sheet. https://www.sunrom.com/get/666875

GX12 4pin is 5A per pin. Thinking out loud, itā€™s not really waterproof (IP55 is dust) according to google wisdom. I donā€™t think this really matters, as weā€™re not plugged in while riding, so the cap system has to be waterproof. Not sure if thatā€™s the case. Splitting 1 wire onto 2 pins will require careful insulating at the back of the connector.

A good point is you can buy either end of the connector separately for cheap. Great if youā€™re standardizing and have a stupid number of boards.

This SP13 might be better. The mounting hole is about the same size. Itā€™s designated waterproof, with a designed and built in cap. 13A per pin at 2 or 3 pin. Looks like you can get male/female or female/male. If we can believe the specs, 500 mating cycles.

https://www.amazon.com/SZJELEN-Waterproof-Connectors-Connector-Mount-Plug/dp/B07DGVBNB7/

Pretty cheap on aliexpress, about $2-3 per set. Can find single side for sale, but not cheaper than sets.

I can see switching over to these from XLRā€¦

For external balance connectors, SP20-14 seems hopeful. Anything smaller is gonna be super hard to solder.

Iā€™m auditioning a bunch of connectorsā€¦

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The caps to the gx connectors have a rubber seal which I think would do a pretty good job of waterproofing.

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Meepo uses 5.5x2.5. Get an adapter to 2.1 or rewrite your charger to 2.5, that will fit on both.

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Right so I have got the battery hooked up to the socket on the box and up until this point, it doesnt really matter the order of my balance wiresā€¦

But now I need to fit my plug to this plug that connects to the UP1200AC Plus 12s balance charger. I need to make sure that the correct pins line up with the correct pins. I tried powering the charger and reading the pins with the multimeter but the pins out from the charger arenā€™t reading anything, which Iā€™m not really surprised by with no battery attached.

Canā€™t seem to find a schematic anywhere for this particular plug, anyone able to help? @Andy87 @Trampa

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