The battery builders club

I solder after I weld because can’t easily get to the welds under the braid easily after the pack starts coming together…

What i do is, first I solder at the nickel between 2 cells, never over the top of one.

  1. Apply flux, scratch up the nickel and smear a coat of flux over.
  2. Hit it hot with the iron, large chisel tip, then right after with solder to make a little rectangle of solder across the nickel, not too much, just a coating almost
  3. Prep the braid by making a similar patch of solder in the braid. I use untinned copper because it doesn’t wick as much, I hold the copper braid with needle nose and that blocks any wicking past that point.
  4. Let the end of the braid get fully saturated with solder, while the solder is still hot, I push the braid onto the rectangle of solder on the nickel, the moment it fuses, I hit the pool of solder with a vaccum desolder gun, remove the iron while holding the braid down with the plastic vaccum puller. Let it cool, bingo.
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