b264
June 20, 2020, 8:58am
#1713
Just the cells are like 36.6mm straight-stacked or 35.2mm offset-stacked. Stop there and you have an Evolve Carbon GT that only has room for cells and then you end up using prismatic packs that suck donkey balls instead of 18650 cells, because the shit doesn’t fit right
So in actual real life, add 0.25mm x 5 for fishpaper, 0.5mm x 2 for heatshrink, 1.75mm for balance wires, 1.25mm for tape and stuff, and 3mm x 2 for foam and stuff
So add 11.25mm to those thicknesses
2 Likes
kook
June 20, 2020, 8:58am
#1714
…d00d…
take the engineering out of your user name and add some one like @Timmy or @b264 do all the hard work for me…
1 Like
the names ironic obvs…look at the profile pic
b264
June 20, 2020, 9:02am
#1717
I just measured one that’s 18.20mm but they vary a little bit.
If their tiny variance throws off your design, then you didn’t leave enough room for foam and fishpaper and shit.
Fishpaper is 0.25mm thick and is sold at https://www.145ptags.com/
2 Likes
kook
June 20, 2020, 9:02am
#1718
I enjoy watching peeps using maths, and expecting reality to equal the maths…
board camber? concave?
misc. craps…
sometimes ya just have to drop the girl panties and man up…
3 Likes
b264
June 20, 2020, 9:03am
#1719
Yeah and I didn’t even touch this stuff here
2 Likes
Niklas
June 20, 2020, 9:03am
#1720
I like the girl panties part
1 Like
Timmy
June 20, 2020, 9:04am
#1721
my board’s concave is like this
kook
June 20, 2020, 9:04am
#1722
ya can’t always use maths to solve real world problems…
but mucho respect for the effort!
1 Like
kook
June 20, 2020, 9:04am
#1723
the sniffing or the wearing…
1 Like
b264
June 20, 2020, 9:05am
#1724
Sometimes asking someone who just made a battery and has all the shit laying on the workbench and a pair of digital calipers nearby, is the most efficient way
Sometimes the best engineers are lazy ones, because they find more efficient ways to do shit
2 Likes
kook
June 20, 2020, 9:05am
#1725
your right tit is bigger than the left
2 Likes
b264
June 20, 2020, 9:06am
#1726
That’s called “W concave” in the downhill longboarding universe
In the esk8 universe you’d probably see an engineering drawing with exact dimensions
3 Likes
kook
June 20, 2020, 9:07am
#1728
point taken…
I’m lazy as fukk… and I hate doing things twice…
but when I get into a 3d cad program, even knowing all the numbers, I account for the unknown…
only experience will teach you what that unknown factor is,
2 Likes
b264
June 20, 2020, 9:07am
#1729
I didn’t use math, I used digital calipers. They did the math for me
I also measured a couple real world batteries.
But if you have more information, more is always better. Not all batteries are made alike
1 Like
b264
June 20, 2020, 9:12am
#1730
Also if you’re using offset stacks and you’re not applying the fishpaper between them with some force
then you need to leave even more space for a sloppy job because you WILL NOT get those P-packs that close together by hand
The fishpaper doesn’t like to bend like that
Niklas
June 20, 2020, 9:26am
#1732
Can I reuse the middle part of the enclosure isolation foam stuff to cut out protective stripes for the battery?
Or would you recommend special stuff ?