Aluminium Drop down brackets?

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I see now
Stainless steel would be ok, but quite heavy
Also, I think the front plate (where the base plate is attached) could be a bit shorter
This would decrease leverage

How much weight did you put on it?

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Iā€™m 90kg, so all of itā€¦
The design loads were 60kg as in 120/2

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Iā€™m 68kg, so I think those would be ok for me
But I get that stronger is better

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Yeah but if you accidentally hit a pothole or whatever I bet the force would be bigger then a bouncy 90 kg load

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It might be, thatā€™s why these are not released yet
@blase

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Maybe add one more piece?

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Maybe 5160 steel. Think leaf spring

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How about something like this

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If the mounting holes are moved back near the drop bend, they will improve stiffness. They are now too far at the bracketā€™s front leaving too much space between the mounting plate hole pattern and the drop, thus there is considerable bending now.

I think the double bracket design is clever and normally it should be enough for strength and structural loads purposes, but the hole pattern was placed to far at front so all the double bracket design advantages were lost.

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There would normally be a deck thereā€¦ so this piece would have to be custom made for each particular

Youā€™re right, moving the holes back will reduce the bending moment.
Thereā€™s a concern with bending line too close to the holes, I donā€™t want surprises there

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you mean deformities on the holes? i think you can solve that by drilling the holes after, also there are design rules for that!

eggzakery

I had these thoughts about spring steel long ago, but never acted on itā€¦

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I have a forge and anvil.

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I donā€™t want to complicate the production, these are laser cut and then bent

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then hammers and tongs buddy
for science
I trust you know how to anneal the steel back to spring steel propertiesā€¦

Yup. Cut and drill and bend then hardend it back up

Actually a leaf spring is about the right width

yes most are, but itā€™s the thickness of the leaf-spring that stopped me in my tracksā€¦

not TOO hard and yet hard enuff to not be malleableā€¦