Aluminium board and carbonfibre enclosure

Well,heading headfirst into a hobby is what i typically do. Which i also did here.

I bought a bioboarda radium secondhand a couple weeks ago but ofcourse my fingers started twitching intensly after a couple days of riding.

So,here is in short what im going to

Buy an aluminium board (done)
3d-print a mold for the carbon-fibre enclosure (done)
Make a carbon-fibre enclosure (done)
Fill all the holes in the aluminium board(done)
Take all the electronics from the old board(done)
Install all the electronics in the board(done)

The board,filling these holes are going to be a bitch

Making of the mold

The enclosure almost done. Just gonna let a friend do some custom painting on it

The layout of the insides. Running one 12s4p battery and one 13s2p battery(ripped from a boosted xr battery) connected in parallel. Yes its fine. The 13s just goes to a maximum of 4.1v per cell as specified by boosted. Also, the enclosure became VERY big. I just wanted to fill out the board. Should fit a 12s8p or simmilar without much issues. Especially if i use a charge only bms

Applying glass grit. Got it from smashing some blue-colored mcdonalds glasses. My ”solution” for the holes in the board was to fill the bastards with epoxy.

12 Likes

Countersunk philips screws. I knew from the start my feet would hate some buttonhead screws sticking up from the board.

3 Likes

I would thoroughly test for signal issues before riding fast. The CF enclosure can cause issues for signal transmission and aluminum above doesn’t help.
Cool deck and not an easy one to build on, nice work.

3 Likes

I also had that in mind. Yolo or something i guess. Gimme 2 minutes and i will see how good my reception is.

Update: It actually worked fine, i could walk behind two walls in my (small) apartment and it still responded well to throttle changes.

2 Likes

Impressive… I’m taking it as an impression that this is your first eboard?

Thats a Cindrich aluminum deck.

But why you didn’t implement a 100% conformal enclosure? You didn’t have to produce a mess with the Epoxy covering all the holes! Just getting a couple sheets of Kydex and with a heat gun applying heat to the Kydex will bend and conform the sheets underneath the holes and making a lid for the enclosure.

https://www.amazon.com/Pack-Kydex-Plastic-Sheet-Black/dp/B00CBWPC5I

1 Like

A deck with large cutouts/holes in general is a bad decision for our projects. Don’t know why he went with this deck… but more power to him :call_me_hand:

Ye, first board. Its very unique

1 Like

The 12s for a first time ride will be insane for you!!! Be safe my guy

Yup that method was my first idea,however it is next to impossible to bend such tight curves so the fitment would have been bad around the centerpiece/spine and i wasnt happy with how the holes looked since they are chamfered

3 Likes

How long is your board? Have you checked out the beercan boards before?

A deck with large cutouts/holes in general is a bad decision for our projects. Don’t know why he went with this deck…

Not so much. I got a similar project in the backdrawer. But mine will be an all alum build. So that call for an aluminum enclosure as well.

7 Likes

I got an alumi too, just not one with holes

1 Like

very nice, that deck is a challenge for sure but could look very cool with a clear top lid on the enclosure. its possible to bend your clear plastic, but it won’t be easy to do well

perhaps fiberglass like surfboard glass to protect the guts but still be trasnparent (ish?)

You can actually see down into the enclosure trough the middle holes. I did it mainly so i can check for moisture but hey its also a cool effect. i will addd some led-strips and im in business :stuck_out_tongue:

2 Likes



Looks like wheelbite big time
How much clearance, like 8mm!?

1 Like

No Bro. Those are just some old 170mm Century trucks I used to stand the board on something for the pics. :camera_flash:

I will install longer hangers for the real drift. Was thinking on @Boardnamics hangers but his are 220mm not long enough for my taste. I’ll probably go with some alum 12 Fifties by @Trampa or some Fat Boys by @Kug3lis. Decision pending. Alum pulleys will be most likely @Janux-esk8 especially made for those Electric Flywheels you se there. Money, money, money! Civilizations corner Stone. :roll_eyes:

1 Like

Take a rapid pay loan with a gun in hand at the bank. Easy money.

1 Like

Sick deck man! I recommend changing the Phillips flathead screws on the enclosure to hex flathead screws. Much easier to remove when you need to.

1 Like

BuT do yOu KnOw yOuR eNTiRe dEcKb iS CoNdUCtIvE

3 Likes