The battery builders club

@Halbj613
Same here! As you may remember I tried to advertise my services, but now I am trying to gain more experience as well.

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LoL

Much reading to do

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@Halbj613

I understand wanting to overbuild a battery, but there’s really no reason one would expect to pull in excess of 100 amps from a 12s5p on a Prototipo.

If you’re 200lbs, accelerating uphill, you’re likely not even pulling 50 unless you’re towing something behind you.

At least, I’ve never (ever) pulled that much on one, or any board riding on pavement. Even when I was fatter.

As you’re learning how to build batteries and also working on your soldering techniques, I wouldn’t give myself THAT much more to manage than was realistic for the actual build.

Unless I’m wrong, and you’re actually expecting to pull that kind of current. Then have at ye.

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Me either. I check my metr logs after every ride and the highest I’ve ever seen on my 2wd is 55A

That’s like peak acceleration

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yep exactly that means a single copper braid is all i will need

i want in theory it to be enough to handle the max current the battery can output (just in case even if that scenario never happens)

That as well!

Yeah one is fine

Besides, pulse loads aren’t going to heat up the cables. That’s why I usually go for 2 to 3 12awg wires for my series connections

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yeah with p42a 12s5p+ is 2 12awg cables
12s8p+ is 3

Keep in mind I still use 10awg for the main leads though just because it fits XT-90 better

Also because that’s where the peak current hits.

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You’d likely damage something else if your ESC is pulling 200 amps from that battery. Hitting the discharge top end of 5x P42a isn’t a joke inside a board like that.

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i thought so to but then i realized spot welders are the exact thing a pulse load is and very quickly big cables heat up

Lol that’s not comparable at all. Those are 1000a for like milliseconds. Not the same

That’s why you can run 1000a through 10awg wire for milliseconds

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this is a quarter the amps but 10x more time

Also…it’s a Prototipo. 100 amps into an ESC and doing who knows what current into motors, is going to not only knock most people off, but it’ll take off into the air, hit a pigeon, the pigeon will explode, the motors will catch fire and spark a series of events that will have a chunk of your neighborhood on the evening news cycle.

Is that what you really want?

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focboxes
i think they can only handle 50amps each eitherway (maybe a little more)

Yeah but even when you peak out you aren’t pulling 200a for more than like 10 seconds

You have to think about where the current is going. You use a ton of current to accelerate and hill climb. Whenever you accelerate it’s a short event. You accelerate for a bit and then you get to speed and your current goes back down to like 20 amps

Obviously on a track or something where you are accelerating and braking all the time things will tend to heat up more

lmao

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fair enough

would be interesting to see a graph on how pulse loads affect temperature

something like
200amps for 2 seconds
20amps for 30 second
200amps for 2 seconds
20amps for 30 second
200amps for 2 seconds
and then see how hot different connectors get (wire / xt90 / copper braid etc…)

if anyone wants to do this…

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Largely dependent on ambient conditions, but you can make simulations assuming even distribution and known thermal/electrical properties. If you’re feeling super fancy you can do nanosecond steps using temperature dependant curves for electrical resistance and thermal capacity

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think you mean

@Battery_Mooch

Haha not feeling Matlab savy rn?

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