One thing though, it’s best practice not to have all the current go to one end of whatever your conductor is. So rather than soldering down a wire that comes off the top, it’s better to have the wire come from the middle. Or even better, have two (or more) wires, each spaced apart so they share the current. I’ll post a pic in a minute to show what I mean.
Not shown in the picture, is the fact that the top cell will have a lower resistance on its output vs the bottom cell, so the current supplied by each cell will be uneven. The top cell will be working harder, and the bottom cell will be working less hard, leading to uneven wear and uneven heating.
No bms.
External balance charger.
I will use a different connection through enclosure (for waterproofing) to plug to the charger but want a splice between pack and that enclosure connection so I can remove pack easily if needed.
It’s just usually a jst ph (I think)13 pin connection with wires already on it. After pairs (M&F) really.
Edit. Found some from DRI.
Typical type for adding to battery. Just need one with the opposing connector.
Regarding crimpers, this is what I’ve gathered from the internet:
High quality (~40€$): Engineer PA-09
Good quality (~25€$): IWISS IWS-2820M
Avoid these (~10€$): Chinese clone SN-28B
ahhh thats a great point! Those pictures did a fantastic job of describing things thanks!
Im fairly space constrained on the left and right sides as well as the front face. was hoping to keep the bulk of the wiring on the top face towards the front of the pack as shown by the first sketch below. I guess since I’m able to use smaller (maybe 10 or 12 gage wire) for the two short positive leads at either end that only carry 50A, I could do something like you suggest in the second sketch and still not have a huge bulge in the front of the pack like I would if ran 8awg.
I realize keeping the current path from each cell uniform is ideal but given the wire gages used here and the relatively short distance across the 4 cells, is going with sketch 1 vs sketch 2 really that big of a difference? I guess there is some fairly substantial current running through these connections (50A) but I really have no concepts for how unbalanced this would make the pack.
I also threw in some pics of the mounting constraints for the two applications I’m using these packs for so you can get a feel for what I’m working with.
I have an ANT smart BMS with bluetooth and an optional display, but it’s not charge only, and is quite large. I think they’re available from 12 to 24s.
Doesn’t really matter too much for my application though (ebike).