The battery builders club

Soon attempting to make a 9s5p by salvaging a Psychotiller 10s5p with a broken p group

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@KaramQ How are you gonna charge and balance?

To be determined soon, still need to buy a bms and charger.

37.8v charger and 9s bms? :thinking:
Good luck with the searchšŸ™‚

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@Flasher, BMSā€™s and chargers are available in almost any flavor.

https://litechpower.com/product-detail/HCX-D140LI09S15A.html

Mainly an experiment to see if I can save the pack and still push a skate around. Conceptually easy, but weā€™ll see

I know the bms is available. And if it werenā€™t itā€™s just a matter of removing a few components to make it a 9s. But Iā€™ve never seen a liion 37.8v charger

Lol ya I tried looking for 9s BMS and chargers before and couldnā€™t find a good one so I just went with 8s and added another p group due to the number of cells I had

Guess I missed this site but ya I couldnā€™t find a charger either

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Hm maybe I never searched by the voltage, and instead only did 9s - who knows.

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Weirdā€¦ guess I have to change my search methodsā€¦ @Dareno i need to learn internet again. Care to join?

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Hi guys, reading and learning, learning and reading.

I bought a couple of pre-made 10s packs when I built my first ESK8, now seeing how itā€™s really done I have questions about my packs.

Doing a bit of google-foo I believe my packs were built with this BMS
Chinese BMS

The specs are:
Input voltage DC42-45V
Charging current max.10A
Output current up to 30A

Over charge voltage test: VCU 4.25V Ā±0.05V (4.20-4.35V // each 0.05V per step)
Over charge voltage resume: VCD 4.10-4.00V
Over discharge voltage test: VDD2.50V Ā±0.1V (2.5-3.0V // each 0.05V per step)
Over discharge voltage resume: VDU 2.80V Ā±0.V1

Operating current: ā‰¤300UA
Short circuit protection: 40AĀ±3A
Short circuit protection duration: 500MS
Temperature protection: 55 / 65 / 75 degree
Typical output current: 30A

Max. output current: 45A
Balance voltage for single cell:4.19V Ā±0.02V

Balance current for single cellļ¼šā‰¤ 55MA

Charging currentļ¼šā‰¤10A

I realize there are better BMS available, and Iā€™m researching and Iā€™m planning to replace, but my question, anyone have any experience with these? Anything I should be made aware of?

Iā€™m cool with the 30A max discharge, but the ā‰¤ 55MA seems a bit low.

30a discharge is low for most skates built around here, typically people bypass the BMS for discharge to remove this limitation.

The balance current it typically very small since this is only the amount that is bled off a cell that is on the high side compared to the other cells in the group. But Iā€™m not sure how this BMS compares with others on the market regarding balance current spec.

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Yeah, I know 30A is low, but right now Iā€™m limited to 30A by the cheesy ESC that I bought at the time. I really didnā€™t know at the time what I didnā€™t know and just bought cheap to see if I even wanted to pursue ESK8.

From what Iā€™ve read 100mA is more typical 55mA is basically half :crazy_face:

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Building and building. Easily more. Work here than the rest of the build.

Not a fan of the folded tabs. Cosmetically they bother me. However I thing they do keep sharp edges of the tabs away from the batteries. If I could start over I would use a single tab per battery/cell folded over the holders and then solder the wire before putting in the cells. But solder the wire such that it sits exactly on the edge of the holder and there are no extra lengths

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those 18650 sleds are nice, but the metal tabs will blow at like 6A. so for your 4p groups, i wouldnā€™t set it any higher than 25A batt max.

Each cell gets a tab to the 12 awg wire. Iā€™ve run 10A through my strips continuously (15 min through 6") and they get slightly warm.

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If I were to have nickel coming up to a buss bar or wire, Iā€™d double it up for each cell at least. Iā€™m sure you will be fine with one strip per cell though, but itā€™s a peace of mind thing for me, and 2 reduce resistance and voltage sag caused by resistance.

The main thing I see that scares me is the nickel folds hanging out over the plastic, over the cells. Once this pack gets shrink wrap and road abuse, I see those wearing down on the thin cell wraps and shorting. Strips of fish paper underneath those folds (between the cells and wire) may just prevent a fire in the long run.

if thatĀ“s a 8 or 10mm .15 nickel it should be more than enough.
you donĀ“t want to draw more than 20A per stripe because of the 30q and you will not do that for a real ā€œconstantā€ time anyway as we skate, so the load change.

Thatā€™s not what voltage sag is

Thatā€™s been addressed as per above.

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I am aware this is not what voltage sag is primarily, but any additional resistance in the battery itself will further contribute to the cells voltage sag.