Noticed today after a 10km ride my 6485 138Kv motors are pretty hot to the touch, shouldn’t the milled radial vents and the mesh suck air through to keep them cool? I’m running 15A per motor on 18s with a 5:1 ratio in 8" tires.
Can I do something to keep them from overheating this summer? Besides only riding on cold days?
Yes, thermister will give the wrong temperature value if the beta value isn’t correct. The default thermister value in vesc tool doesnt match the correct beta value for reachers.
@janpom is there a way to apply this thermal modification to previously uploaded Voyage records? I never realized I had this value wrong the entire time.
Cooling efficiency increases with temperature difference. But electrical resistance and losses also increase with heat so they do get hot with hotter ambient temps.
Just keep an eye on temps and if you’re getting thermal throttle before the motors reach 95-100C you need to tweak settings to ensure you’re not leaving performance on the table.
I have Reacher motors (Reacher 6385 V6.0 N45SH Brushless ESK8 Motor 48V 5000W KV245 Hall Sensor 12N14P Electric Skateboard BLDC High Power Belt) and FW 6.05 doesn’t let you use value 3950 K As Beta Value for Motor Themistor
The coils are “rated” to 220C, but in practice that isn’t the limiting factor. We previously used 170C enamel and were eventually cooking stators from repeated heat cycles despite the sensor probe that’s glued to the coils staying under 90C.
There are always local hot spots that can degrade the enamel despite the temp sensor reading in the safe zone.
Magnet ratings also don’t show the full picture.
Just because a magnet is “rated” to a certain temperature, that doesn’t mean it will happily run up to that temperature.
Field strength decreases with temperature (higher temp rating retains field strength at higher temps), and results in reduction of torque.
Running magnets closer to their temp rating also makes them more susceptible to permanent demagnetisation from vibration.
And often in reality the various adhesives used in the motor are the limiting factor for running motors hotter than 100C, but you get diminishing returns due to magnet field strength dropping and coil resistance increasing and causing even more heat.