PowerPaste - New type of battery suitable for e-scooters ( probably for esk8 as well )

Here is an interesting article about a new form of hydrogen battery for e-scooters.

If it can fit in e-scooters, then perhaps it is relevant to e-skates as well. Much higher energy density!

Article. Also copy pasted below.

p.s. There is no news category in the drop list, idea, add a new category for any new articles on upcoming techs that might be eventually relevant to eskates?

Hydrogen-powered drives for e-scooters

by Fraunhofer-Gesellschaft


POWERPASTE. Credit: Fraunhofer-Gesellschaft

Hydrogen is regarded by many as the future of propulsion technology. The first hydrogen-powered cars are already in action on German roads. In the case of e-scooters, however, installation of a high-pressure tank to store the hydrogen is impractical. An alternative here is POWERPASTE. This provides a safe way of storing hydrogen in a chemical form that is easy to transport and replenish without the need for an expensive network of filling stations. This new paste is based on magnesium hydride and was developed by a research team at the Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM in Dresden.

Gasoline and diesel engines, which are powered by fossil fuels, will soon be sidelined by climate change. Instead, new propulsion systems will be required. One fuel with a big potential is hydrogen. Hydrogen vehicles are equipped with a reinforced tank that is fueled at a pressure of 700 bar. This tank feeds a fuel cell, which converts the hydrogen into electricity. This in turn drives an electric motor to propels the vehicle. In the case of passenger cars, this technology is well advanced, with several hundred hydrogen-powered automobiles already in operation on German roads. At the same time, the network of hydrogen stations in Germany is projected to grow from 100 to 400 over the next three years. Yet hydrogen is not currently an option for small vehicles such as electric scooters and motorcycles, since the pressure surge during refilling would be too great. Does this effectively shut out such vehicles from hydrogen technology?

POWERPASTE: the hydrogen technology for small vehicles

Not at all! Researchers from the Fraunhofer Institute for Manufacturing Technology and Advanced Materials IFAM in Dresden have now come up with a hydrogen-based fuel that is ideal for small vehicles: POWERPASTE, which is based on solid magnesium hydride. “POWERPASTE stores hydrogen in a chemical form at room temperature and atmospheric pressure to be then released on demand,” explains Dr. Marcus Vogt, research associate at Fraunhofer IFAM. And given that POWERPASTE only begins to decompose at temperatures of around 250 °C, it remains safe even when an e-scooter stands in the baking sun for hours. Moreover, refueling is extremely simple. Instead of heading to the filling station, riders merely have to replace an empty cartridge with a new one and then refill a tank with mains water. This can be done either at home or underway.

The starting material of POWERPASTE is magnesium, one of the most abundant elements and, therefore, an easily available raw material. Magnesium powder is combined with hydrogen to form magnesium hydride in a process conducted at 350 °C and five to six times atmospheric pressure. An ester and a metal salt are then added in order to form the finished product. Onboard the vehicle, the POWERPASTE is released from a cartridge by means of a plunger. When water is added from an onboard tank, the ensuing reaction generates hydrogen gas in a quantity dynamically adjusted to the actual requirements of the fuel cell. In fact, only half of the hydrogen originates from the POWERPASTE; the rest comes from the added water. “POWERPASTE thus has a huge energy storage density,” says Vogt. “It is substantially higher than that of a 700 bar high-pressure tank. And compared to batteries, it has ten times the energy storage density.” This means that POWERPASTE offers a range comparable to—or even greater than—gasoline. And it also provides a higher range than compressed hydrogen at a pressure of 700 bar.


TRL 5 demonstrator of a power generator with a POWERPASTE cartridge and a 100 watt PEM fuel cell. Credit: Fraunhofer-Gesellschaft

Suitable for e-scooters—and other applications as well

With its huge energy storage density, POWERPASTE is also an interesting option for cars, delivery vehicles and range extenders in battery-powered electric vehicles. Similarly, it could also significantly extend the flight time of large drones, which would thereby be able to fly for several hours rather than a mere 20 minutes. This would be especially useful for survey work, such as the inspection of forestry or power lines. In another kind of application, campers might also use POWERPASTE in a fuel cell to generate electricity to power a coffeemaker or toaster.

POWERPASTE helps overcome lack of infrastructure

In addition to providing a high operating range, POWERPASTE has another point in its favor. Unlike gaseous hydrogen, it does not require a costly infrastructure. This makes it ideal for areas lacking such an infrastructure. In places where there are no hydrogen stations, regular filling stations could therefore sell POWERPASTE in cartridges or canisters instead. The paste is fluid and pumpable. It can therefore be supplied by a standard filling line, using relatively inexpensive equipment. Initially, filling stations could supply smaller quantities of POWERPASTE—from a metal drum, for example—and then expand in line with demand. This would require capital expenditure of several tens of thousands of euros. By way of comparison, a filling station to pump hydrogen at high pressure currently costs between one and two million euros for each fuel pump. POWERPASTE is also cheap to transport, since no costly high-pressure tanks are involved nor the use of extremely cold liquid hydrogen.

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i didnt see any conversion to get an idea of how much more powerful it is, how much more capacity would it have than a battery the same size as it for example a 10s4p battery?
do we need to refill it like fuel?

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I only know what you know via reading the article but there is two interesting bits I have qouted from the articele which gives you an idea of power density.

“And compared to batteries, it has ten times the energy storage density.”

“Similarly, it could also significantly extend the flight time of large drones, which would thereby be able to fly for several hours rather than a mere 20 minutes”

Refilling via water

“the POWERPASTE is released from a cartridge by means of a plunger. When water is added from an onboard tank, the ensuing reaction generates hydrogen gas in a quantity dynamically adjusted to the actual requirements of the fuel cell. In fact, only half of the hydrogen originates from the POWERPASTE; the rest comes from the added water.”

damn thats crazy, imagine a lightweight eskate with 300 km range, thats the shit i have dreams about

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Hmm… It sounds interesting but the stuff that goes along with a fuel cell is quite large, also no information on like discharge current numbers, just that the energy storage is much higher

Scooters have a lot more room for these kinds of things, will be interesting to see where it goes

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yea after further reading it seems like it will require a water storage which needs to be mixed along with the paste, a power cell to mix the things and then a fuel cell which can direct the energy into the motors,
along with an exhaust system to flush out the wasted wated, unless these things can be designed to be extremely small its gonna be hard to mount them inside a car much less a scooter or a skateboard

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This one operates at normal air pressure, the reason why current fuel cells are large is cos it needs to maintain 700 atmosphere pressure.

Also cannot be that big to fit into drones.

yeah i dont understand how they put all those things into a drone, maybe they designed some special system for it that im unaware of, but if it can be put into a skateboard thats massive news for the industry

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Storing water and the paste, along with the fuel cell and all the plumbing, will not be easy in a small volume. Making it all affordable and reliable through years of vibrations will be verrrrrrry tough.

We have to carry paste refills too and maybe additional water as we couldn’t just plug in to recharge.

What kind of waste creation are we talking about here too? What are the byproducts and how are they disposed of?

Remember that what we have now is what survived the commercialization process from all the incredible technology announcements made over the past few years. It’s a brutal, brutal process.

I’m excited as hell for the future and all the amazing new tech that will be part of it but this tech will take years to commercialize and requires a huge infrastructure to be put in place. Certainly possible if a government like India (where scooters are very popular) or one in Asia, mandates use of this though. Or at least supports its widespread use and subsidizes scooter purchases and the building of refilling stations nationwide.

Fascinating tech though, thanks for posting this!

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