JUMPINATOR II | swappable batteries | lightweight MTB | HAERO | MBS | APEX

New parts arrived :cowboy_hat_face:

I’ve never had mud pluggers before, the profile looks very good. I thought about it at first because of the heavier weight, but I think it’s worth it because of the better grip.

Ordered Phatlads as well because the Rockstar II’s seem so narrow, I was used to 60mm wide E-Toxx hubs. Also I can use 9" tires which is not possible with the Rockstar II. For comparison on the right side Rockstar II and on the left Fivestars.

The reason why I don’t use the Fivestars is that they are offset on both sides, the Phatlads only on the outside. So wider track width an no space problems with 9". Furthermore these Fivestars are completely wavy and warped after dyeing.

Today I got the wrong tubes from amazon for the second time, the vent shafts are bent 45 and not 90 degrees although all pictures show 90°. I tried it anyway and they fit the Phatlads, unlike normal hubs, lucky me!

Damn those tiores look nice… I’m not sure about the red color but it’s too late anyway. They look pink and orange as well :joy:

I also wondered if the Trampa Gummies fit on the Phatlads, they don’t. It’s a real shame because it would be fun to use them on pump tracks or skate parks.

Then I had another idea, I had to enlarge the spokes of the Superstar hubs from 4.4mm to 6.4mm to make it fit. Well, electrical tape is my friend, I cut 10mm wide strips so that they fit back into the rims and fit the jump drive hub adapter like a glove.

I’m extremely curious how it feels, the acceleration is certainly enormous :crazy_face:

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i’d recommend adding some epoxy to the rotors. i had a bit of a saga with loose magnets with apex motors after hard riding

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I’m not a magician, so I don’t know where there would be room for epoxy :joy:

Your rotors were fully battle hardened? I think that in this case the wrong epoxy or not heat resistant was used in your batch. Personally, I’ve always had problems with rotors and not with stators. Hopefully it stays that way, I’ll push the motors hard :metal:

at the very end of the magnets, the little buggers like to slide out into the motor face plate. your ones look the same as mine
i had 2 fail with loose magnets. apex sent a spare rotor they had knocking about which had much better battle hardening. but after my bearings exploded i changed out the motors.

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Damn dude! I hope that won’t happen to mine :flushed:
You are hardcore! I had many broken parts but never exploding bearings, can’t wait…

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I had so much work that I hardly had time to continue tinkering with the board. At least I was able to ride to work 2 times with my commuter which was a lot of fun. It feels like a new board with the gear drive and bigger wheels. It had 7", then 8" and now 9" tires which I like most.

But now back to the actual board, time to mount the jump drives.

I think that the drives will hold up very well, everything seems very stable, great!

I wanted to mount the gears on the motors. I was thrilled that I don’t have to glue them. Unfortunately, I noticed that they are quite loose on the shafts and turn back and forth a bit.

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For the most part, I was able to fix this with kapton tape, on one motor directly on the shaft and on the other on the key only.

Especially the one gear doesn’t sit exactly in the middle anymore, but I think it should work that way. So all that was missing were the circlips… hmm damn what’s going on?

At this gap, the gear would shift every time you brake and then move back again when accelerating, no bueno.

After some searching, I found the reason for it. The shaft does not sit all the way in the rotor.

With a 0.5 millimeter washer I was able to fill the gap.

Let’s move on with lithium grease…

The drives are super tiny which is awesome!

I won’t use the gummies for normal riding on the road, but on a pump track they are certainly great because of the low rolling resistance. Ground clearance is a bit modest but who cares as long as there are no bigger pebbles on the track!

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I had to shim my helical moon drives because of the exact same issue. Make sure that washer doesn’t contact on the gear meshing.

I can’t imagine it would be fun if they made contact.

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I used loctite 638 on my jump drive pinions.

If you don’t use locitite that pinion is going to wiggle and feel like extra backlash in the system. I don’t think kapton tape is going to hold up to the forces placed on the pinion.

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That worried me too, the distance between the gear and the washer is very very small. But then I realized that the two parts of the circlips that are standing away are also the same size as the washer. So if the washer becomes a problem, then the circlip alone would also be a problem.

But I’m quite worried about what happens if I bend the axles. And it’s not a question of if I’m going to bend them, it’s when that’s going to happen. Time will tell.

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If you bend them just right, you’ll have straight cuts again :joy:

For now one gear has no more wiggle and the other just a little bit. I will watch it closely and after some time I will also open the drives and take a look at it, good point mate!

The reason I bought these motors was actually just because I don’t have to glue the gears. Also I’m not sure yet if the 6384 are not too heavy for my case, I’ll find out.

I’ve often glued gears and they have almost always become loose again or shifted due to heat. That’s why I found the concept of not gluing so interesting.

Loctite 638 did’nt work well for me because it’s quite thick (up to 0.25mm gaps). 648 (up to 0.1mm gaps) is thinner and I had better experience with it.

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And if I bend them wrong, I’ll have straight cuts on my face

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the mechanical stresses on the moving parts will make that gear move a bit on the shaft and it will get slightly worse over time and then stop and yes it will feel like extra backlash in your hand but… so what? You will not notice this when you are riding the board at all and it will not exert any more stress or forces that would damage the drive. If you don’t want this you can glue them but it doesn’t bother me at all and I am still running my original set with no glue since we released these drives without issue.

There’s no magic bullet - this is the best solution for if you don’t want to use glue, but you can use glue and eliminate the movement if you want.

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Thanks for your input mate! I’m glad to hear that you’re still on the road with your first set and everything is holding up well without glue. I’m also pretty sure this drive is reliable and will never let me down.

Is there a possibility that I could buy the motor mounting plates separately? It’s not urgent, but I have to think about it more often, if I had these and additional spare motor gears, then I could switch motors within minutes. This would be super easy with the jump drive as easy as changing wheels. For example, I could switch to lightweight 6355 motors for jumping with glued gears and switch back to 6384 for riding. Just a motor detection in between and then it’s on again, next level shit!

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It’s unbelievable how fast time flies guys, after my crash and the associated break with the dirt machine , I have time again to continue working on this board.

I love these velcro strips to tie the cables down, much better than zip ties.

Soldered all connections of the mini fsesc which is laying around since years without use

As a case I use a old tupperware box which is bolted to the deck. I installed threaded inserts in the holes for Trampa trucks.

The ESC is held in place by double-sided adhesive 2 millimeter foam

I painted over the purple lid with black touch-up pencil, quick and dirty…

I cut and sanded custom made spacers for the phatlads out of a rigid plastic tube, every hub is a bit different, it took some time but now every hub has its own perfect fitting spacers.

The foam all around causes the spacers to be centered exactly in the middle for easy swapping of wheels.

This wheel is quite heavy comparede to other options

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Today I was with my bike in the dirt park again for the first time in a long time. Since I landed with my face last year, I’ve kind of had a mental block and don’t feel comfortable to jump with the bike. I can’t wait to see how it is to jump with the board after such a long break!

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That’s genius! I may have to steal this idea hahaha

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Ya wtf how did I never think of this lol

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#NoSpacersGang

I cordially invite you to join the #NoMoreRattleGANG

Oh man I hate this disgusting rattling sound with every movement, with every landing, or when you throw the board on the ground.

Maybe I’m imagining it, but even when riding it feels better and more precise when all the wheels aren’t wobbling around all the time. Also, I think it makes the hubs and drivetrain last longer.

There are few things more satisfying than when wheels just sit perfectly and don’t move at all. Also, please keep in mind that I’m an early victim of Trampa Superstars!

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