InfinitySink Development Thread - 2020 Community Influenced Universal Heatsink

Yeah I run mine on the side now, but only a small 40x40mm heatsink is exposed, which is better than nothing and It does catch airflow being on the side which is good. I think since I installed the heatsink it runs 3-4 degrees celsius cooler.

Before I ran my vescs on the back of a 3dprinted enclosure. While in that orientation the airflow wasnt great it did still do a good job to keep the vescs cool. I remember when I switched to the fully closed enclosure and noticed higher temps.

Marcel has them fully exposed by having a slit which lets air in which must help a lot better with cooling for sure.

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As air flowing over the top and side of the box It creates a low pressure zone behind it which creates eddies. I imagine the swirling air pattern would still be effective at removing heat from the plate

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does anyone have the correct vesc6 mounting pattern? The trampa one is not correct. I would like to fix the files and get an order in, so I can do a nice black friday sale for yall.

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I can measure for you tonight.

@Battery_Mooch
Solid set of tests. Are you using thermal compound between the resistor and plate?

I’d also argue with the size of the resistors. I feel that much larger area would be more representative of the esc housing attached to the plate. Although that is probably not going to hugely affect things. Maybe doing 4 resistors total would be slightly better. Probably won’t affect final temps, but i do think hysteresis will be different

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Yes, thermal compound or epoxy will be used for the resistors. But that won’t matter as I am only going by temperature changes from an initial setup based on heat sink orientation and air flow. It will make it easier to heat everything up though and spread the heat more evenly.

I will probably find the power level that brings the resistors up to a steady 70°C case temp with the sink mounted horizontally in still air. Then I will hold that power level steady and try different orientations and moving air to see what affect that has on the resistor temp.

I don’t think using four resistors will make for much of a change. On the ESC the heat is all localized to the row of MOSFETs, making for two strip sources of heat for two ESCs. The ESC does have a heat spreader plate but I don’t think adding another plate between the resistors and the mounting plate will have that much of an effect for the steady state stuff I’m doing.

If we were trying to model the response times and temps for non-continuous heating (like when riding) then I think you could be right and I would want to use another plate between the resistors and the mounting plate. There are just too many tests to do for this kind of modeling though and I just don’t have the time.

Having said all this, if I can find another piece of 1/8” (or so) aluminum I’ll add it between the resistors and the mounting plate. Even if it doesn’t make much of a difference it doesn’t take much to add it to the setup.

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Yeah I essentially agree with all that. I think the test is valid. Just make sure your heater vent isn’t blowing at it haha

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We have determined the ac cycles for our labs down to a few ms now. Trying to do thermal tests is annoying af when the ambient isn’t steady

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yo your site needs the heatsink holes and dimensions

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use this for now:

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danky

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What for specifically? The cut template is on there with mounting holes.

I am happy to put the drawing up there or something, but just curious what you needed.

Thanks man :call_me_hand:t4:

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make this easier to find, and put one in the product photos


see it?

oh downloads page I found what you mean I guess

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Asking as nicely as I can, is it possible to get the cam file? Working on my first board please…?? I have access to CNC machine and software don’t have money but I have access to cool toys.

First… definitely not, sorry.

Second…with access to that kind of technology you should be able to make a good chunk of change making simple parts for people.

Also…you can just design a heatsink yourself, this is a fairly simple part. The infinitysink is definitely more complicated due to the counterbores and multi esc support. You can literally just make a round rect, extrude, and then make fins. Just ditch the infinity aspect, and I guarantee you can have a decent enough design in an hour or two.

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strong text

Slowly working on it…

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There ya go. Definitely will be easier on a computer, but ipad onshape whips too, great for simple stuff. Made a ton of spacers for frc last year on the iPad lol


PC Fusion 360, use the iPad app for observation, many thanks, been inspired by your work.

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Awesome. Looks great.

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Still waiting on my Heatsink for a unity… its been months at this point. whats up.

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