Ordered incorrect shaft length

A D shaped pulley is a different matter for sure, but still a keyway/key combo is industry standard for serious motors.

I was really targeting D shaped shafts with a circular hole pulley and a grub screw which is not a great idea

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No, I donā€™t prefer D shape, but D shape is better for me than using only adhesive on a round shaft. Keyway still rules all.

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enough iron fillings in a BLDC motor can lock it upā€¦ ask how I knowā€¦ the sand here is high in ferric materialā€¦

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